Capsule Supplement Manufacturing
Precision-crafted capsules designed for optimal consistency and bioavailability.
We can manufacture capsule sizes 4, 3, 2, 1, 0, 00, 000 and elongated.
How we do it
Capsules are meticulously filled with precise formulations and dosage uniformity, sealed for consistency, and rigorously tested to ensure quality and efficacy.
High-Volume Encapsulation Capacity
Nutra Solutions USA can produce up to 5 million capsules per day, meeting the needs of both large and small orders efficiently.
Rigorous Ingredient Testing and Blending
Advanced testing methods, such as UPLC, HPLC, and ICP-MS, ensure each capsule's ingredients meet strict standards for purity, potency, and consistency.
Precision in Encapsulation
Every capsule is meticulously filled to meet weight and content specifications, with continuous quality checks to maintain uniformity and accuracy.
Comprehensive Quality Assurance
Each batch undergoes identity, purity, potency, and safety testing to confirm that products are safe, effective, and shelf-stable.
Customizable Packaging Solutions
Bottles, jars, blister packs, sachets, and gussets Nutra Solutions USA offers diverse packaging options that secure product integrity and enhance market appeal.
Streamlined Fulfillment and Drop-Shipping
Nutrasolutions offers on-site storage, fulfillment, and drop-shipping services, ensuring reliable and timely delivery for all orders.
Why Choose Nutra Solutions USA for Capsule Manufacturing?
At Nutra Solutions USA, we don’t just manufacture capsules; we build relationships based on trust, quality, and mutual growth. With our daily encapsulation capacity of 5 million capsules and rigorous quality control procedures, we’re equipped to meet the unique needs of any brand, large or small. Our commitment to transparency, consistency, and communication sets us apart in the supplement manufacturing industry.
Key Statistics at a Glance:
- Encapsulation Capacity: 5,000,000 capsules per day.
- Testing Methods: UPLC, HPLC, GC, UV IR, FTIR, ICP-MS.
- Certifications Available: USDA Organic, Kosher, Halal, Gluten-Free.
The Capsule Manufacturing Process at Nutra Solutions USA
Manufacturing capsules is a science and an art, requiring precision and dedication at every stage. Here’s a look into our rigorous capsule manufacturing process that ensures your product is crafted to meet the highest standards.
Step 1: Initial Consultation and Product Formulation
When you partner with Nutra Solutions USA, we start with a deep dive into your product vision. This initial phase includes:
- Formulation Consultation – Our R&D team collaborates with you to understand your product goals, target market, and any specific requirements for ingredients, dosage, and capsule type.
- Sample Development – Once we have your input, we create samples, fine-tuning the formulation to ensure consistency, potency, and the right balance of active ingredients.
- Ingredient Sourcing – We source ingredients that are certified, high-quality, and, where possible, organic or non-GMO. All ingredients go through strict quality control before entering our facility.
Our expert guidance and in-depth discussions at the onset help streamline the process so that there are no surprises down the line. It’s not just manufacturing; it’s collaboration.
Step 2: Blending and Ingredient Testing
Before encapsulation, we carefully blend each ingredient, ensuring even distribution throughout each capsule. Consistency is key in supplement manufacturing, especially for capsules, as each dose must contain the correct proportions of active ingredients. During this step, we use state-of-the-art testing methods:
- HPLC (High-Performance Liquid Chromatography) to verify purity and potency.
- FTIR (Fourier Transform Infrared Spectroscopy) to ensure ingredient identity.
- ICP-MS (Inductively Coupled Plasma Mass Spectrometry) to screen for contaminants, such as heavy metals.
- Microbial Testing to ensure micro contamination is not present in products.
The blending phase is where we lay the foundation for quality, helping ensure that every capsule delivers precisely what it promises.
Step 3: Encapsulation at Scale – 5,000,000 Capsules Per Day
Once the blend is perfected, we move to the encapsulation phase. With an impressive daily capacity of 5 million capsules, our facility is designed to handle both large and small orders with efficiency and precision. During this step, our high-tech encapsulation equipment consistently fills each capsule, controlling both fill weight and density.
Our quality checks are meticulous:
- Random Sampling – Our team frequently samples capsules to test for weight and content uniformity.
- Automated Detection Systems – We use advanced technology to detect any irregularities, ensuring that each capsule meets exact specifications.
Step 4: Quality Assurance and Testing
Quality doesn’t stop once the capsules are filled. We believe in transparency and accountability, and every product that leaves our facility has undergone stringent quality checks. Each batch is tested for:
- Purity and Potency – Using UPLC, HPLC, and GC methods to confirm the exact amount of active ingredients.
- Safety – Products are tested for microbiological, heavy metal contaminants and allergens to meet or exceed regulatory standards.
- Stability – Stability testing is conducted to determine shelf life, ensuring your product’s quality lasts from manufacture to market.
Our clients appreciate this step because it builds trust—knowing that each capsule has met strict quality standards provides peace of mind.
Step 5: Packaging and Labeling
After encapsulation and quality checks, your capsules move to our packaging department. Nutra Solutions USA offers a wide range of packaging options, from classic bottles to pouches, blister packs, and more. We understand that packaging is more than just aesthetics; it’s about maintaining product integrity and creating an appealing product for consumers.
Our packaging solutions include:
- Labeling Compliance – Ensuring labels meet regulatory requirements, including supplement facts, allergen disclosures, and ingredient lists.
- Custom Design – Options for custom branding, package design, and materials to make your product stand out on shelves.
- Secure Sealing – All packaging undergoes tamper-evident sealing to provide end consumers with confidence in product safety.
Step 6: Storage, Order Fulfillment and Drop Shipping
Our process doesn’t end with manufacturing. Nutra Solutions USA offers on-site storage, fulfillment, and drop-shipping options, making logistics hassle-free for you. By partnering with us, you can rest assured that your product will be efficiently stored and dispatched according to your timeline.
We Offer The Following Types Of Capsules:
Gel Capsule Manufacturing
Elongated Capsule Manufacturing
HPMC Capsule Manufacturing
Liquid Capsule Manufacturing
Organic Capsule Manufacturing
Frequently Asked Questions
What types of capsules do you manufacture?
We manufacture a variety of capsule types, including gelatin and vegetarian capsules, as well as custom sizes and colors to fit your brand’s needs.
How do you ensure the quality and safety of the capsules?
Our capsules undergo rigorous quality testing, including identity, purity, and potency tests, using state-of-the-art equipment like UPLC, HPLC, and ICP-MS.
Can I order small batches, or do you only handle large orders?
While we’re equipped to handle large orders with our high daily capacity, we also welcome small-batch orders. We’re here to support brands at all stages.
Do you offer custom labeling and packaging?
Yes, we provide custom packaging and labeling solutions, from design to regulatory compliance, to ensure your product stands out on shelves and meets all requirements.
What size capsules can you manufacture?
We can manufacture capsule sizes 4, 3, 2, 1, 0, 00, 000 and elongated.
Nutra Solutions USA redefines what it means to be a trusted partner in the nutraceutical industry. We don’t just aim to meet expectations—we aim to exceed them with services designed for your success:
- Round-the-Clock Client Support – We’re always here when you need us.
- Custom Design Expertise – Eye-catching labels and packaging made in-house.
- Industry-Leading Compliance – FDA registration and GMP certification ensure safety and reliability.
- Knowledgeable Product Specialists – Your go-to resource for guidance at every step.
- Unmatched Quality and Affordability – Premium results at a price that makes sense.
- Efficient Turnaround Times – Get your products to market quickly without cutting corners.
